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        十三、糧食飼料用袋式脈沖除塵器常見故障及處理

        十三、糧食飼料用袋式脈沖除塵器常見故障及處理

        • 分類:常見問題
        • 作者:
        • 來源:
        • 發布時間:2013-04-24 18:07
        • 訪問量:

        概要:及時有效地解決除塵器運行中的故障,不但能保證生產的連續性,而且延長除塵器的使用壽命有著積極的意義。除塵器常見故障表現為以下幾個方面:除塵器吸風量降低,吸風口不能有效捕集粉塵。

        十三、糧食飼料用袋式脈沖除塵器常見故障及處理

        概要:及時有效地解決除塵器運行中的故障,不但能保證生產的連續性,而且延長除塵器的使用壽命有著積極的意義。除塵器常見故障表現為以下幾個方面:除塵器吸風量降低,吸風口不能有效捕集粉塵。

        • 分類:常見問題
        • 作者:
        • 來源:
        • 發布時間:2013-04-24 18:07
        • 訪問量:
        詳情

        及時有效地解決除塵器運行中的故障,不但能保證生產的連續性,而且延長除塵器的使用壽命有著積極的意義。除塵器常見故障表現為以下幾個方面:除塵器吸風量降低,吸風口不能有效捕集粉塵。

        故障原因及處理方法:

        ①風管堵塞,風門移位:清理風管,固定風門。

        ②除塵器、風管密閉不嚴局部漏風:檢查除塵器及風管的密閉性。

        ③除塵器設計風量太?。焊鼡Q除塵器。

        ④風機不匹配:更換風機。

        ⑤濾袋堵塞:

        ◆含塵氣體濃度過大,增加預過濾或增大除塵器;

        ◆含塵氣體濕度度過大,保溫或加熱,更換為拒水腹膜濾料;

        ◆含塵氣體吸濕性強粘附于濾袋表面,保溫或加熱,更換成腹膜濾料;

        ◆濾袋使用時間長,更換濾袋;

        ◆清灰周期過長,噴吹寬度太短,調整脈沖控制儀,縮短清灰周期;

        ◆濾袋受噴吹氣體含油影響,清理過濾器;

        ◆清灰強度不足,調整噴吹壓力;

        ◆脈沖控制儀出現紊亂,無法控制清灰,檢查脈沖控制儀;

        ◆電磁閥不動作,線圈損壞,膜片損壞變形,彈簧失效,更換;

        ◆電磁閥不動作,設置回路不對,調整脈沖控制儀重新設置;

        ◆停機順序不對,沒有延長噴吹,按規范調整停機順序,增加噴吹延時;

        ◆出灰不暢,積料過多,清理灰斗,檢查出灰機構。

        除塵器吸風量過大,吸風口吸入過多粉塵。

        故障原因及處理方法:

        ①風門移位:調節、固定風門。

        ②)除塵器設計風量太大:更換除塵器。

        ③風機不匹配:更換風機。

        ④濾袋破損、脫落:檢查濾袋。

        ⑤濾袋積塵量過?。?/p>

        ◆清灰周期過短,噴吹寬度太寬,調整脈沖控制儀,延長清灰周期;

        ◆清灰強度過高,調整噴吹壓力;

        ◆除塵器出口冒灰。故障原因及處理方法:

        a)濾袋破損、脫落:檢查濾袋;

        b)濾袋安裝密封不好:檢查重新安裝;

        c)花板損壞:維修花板;

        d)粉塵粒度過細:更換濾料;

        e)清灰周期過短,噴吹寬度太寬,調整脈沖控制儀,延長清灰周期;

        f)清灰強度過強,調整噴吹壓力。

        脈沖清灰系統故障原因及處理方法:

        ①電磁閥不動作聽不見響聲:線圈損壞,膜片損壞變形,有雜質卡在膜片上,膜片不能正常復位,彈簧失效,更換并清理閥座。

        ②電磁閥無順序動作:控制線連接錯誤或斷裂,檢查控制線。

        ③部分電磁閥不動作:設置回路不對,調整脈沖控制儀重新設置。

        ④脈沖控制儀失常損壞:維修或更換。

        ⑤氣包壓力過低:

        ◆電磁閥關閉延時,放氣量大。調整脈沖控制儀,減少噴吹寬度;

        ◆補氣量不足,調整氣源;

        ◆電磁閥與噴管間漏氣,重新安裝;

        ◆氣源處理器堵塞,清理處理器;

        ◆除塵器灰斗積灰原因及處理方法:

        a)排灰不即時:調整排灰頻率;

        b)排灰機構失常:維修排灰機構;

        c)排灰口漏風:檢查密封;

        d)粉塵積拱:增大排灰角度,人工清理或使用擊振器;

        e)粉塵濕度大:采取保溫措施。

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